Pipeline Wax Removal Pigs

What Causes Wax & Paraffin in Pipelines?

Crude oil and gas condensates contain varying amounts of wax or paraffin.  When oil is at 60 to 70°c, the wax is dissolved, but as the temperature drops below 35–40°C, wax solidifies onto the walls of the pipe, causing roughness, turbulent flow and diameter restriction that reduces product flow.  The wax can become extremely hard on the wall of the pipe through time, especially with static flow and temperature changes during maintenance shutdowns.

How to Prevent Wax & Paraffin Build-up With Pipeline Pigging

Although regular pigging maintenance program prevents the potential for wax and paraffin to form, flow is maximized and energy costs reduced, it is critical to use the right pigs and pigging method to avoid damage to check valves.

Inline Services Provides Waxy & Paraffin Removing Pigs

Inline Services offers pipeline cleaning pigs specifically made to effectively remove wax from the line by keeping it suspended in the product flow ahead of the pig. Keeping the wax ahead of the pig is key to avoiding damage to valves.

Simple Pigging System with Drop-Out

This animation demonstrates an Inline Services VIPRS pig running through a line where a JB pig receiver unit is present. Before the pig is placed in the line the valve has been closed so that no product is present behind the VIPRS pig. As the pig moves through the line the inside of the pipe is cleaned and excess product is pushed through to the destination. Once the pig triggers the magnetic pig senor and reaches the JB receiver unit, the unit is removed with the pig inside. Once the pig is removed, the receiver is returned to the pipe.

Simple Pigging System Closure

This animation demonstrates a simple pigging system closure. Inline’s VIPRS pig is positioned in the launcher as the product is run through the pipeline. At the end of the product run, the VIPRS pig is launched to remove all product from the line. The pig will trigger the indicator to alert that the pig has reached the end of the line.

Bi-Directional Pigging

This animation demonstrates Bi Directional Pigging. Inline’s VIPRS pig positioned in the launcher as product is run through the pipeline. At the end of the product run, the VIPRS pig is launched to remove all product from the line. When the VIPRS pig reaches the JB receiver, the propelling media is turned-off. When this happens the VIPRS pig is resting at the jail bar in the JB receiver; propellant is used on the receiver side of the pig to return it to the launcher.

Automated CIP System

This animation demonstrates a fully automated VIPRS bi directional pigging process system with CIP. Inline’s VIPRS pig is first positioned in the pig launcher. The product is pumped from the storage tank to the destination. The VIPRS pig is then launched to push the remaining product to the destination and captured in the VIPRS wash chamber at the destination station. Next, the CIP solution is pumped through the line to wash the chamber and pig. Finally, the pig pushes the CIP solution out of the piping and leaving the pig clean and ready for the next product run.